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Mechanics warned of the life-threatening dangers of working under vehicles

The Health and Safety Executive (HSE) warns of the dangers of working under vehicles without proper equipment.

Figures recorded by HSE in the five years up to March 2022 show that 13 workers in the motor vehicle repair industry were killed when work took place under a vehicle that wasn’t properly supported. Since April 2022, HSE has become aware of another four cases of workers being crushed to death by an incorrectly supported vehicle.

  • Twenty-one workers in motor vehicle repair industry killed in last five years, HSE figures show.
  • More than half of these deaths (13) were caused when work took place under a vehicle that wasn’t properly supported.
  • Mechanics urged to challenge “this will only take me a minute” culture.

Official and anecdotal reports of a wide range of working practices gone wrong are leading to fears mechanics and enthusiasts are putting their lives in danger routinely. HSE has guidance on working safely under motor vehicles being repaired and has also issued a safety alert for air suspension systems on vehicles.

The annual death rate in the motor vehicle repair industry is 1.62 deaths per 100,000 workers – around four times the average rate across all industries. In total, 21 workers in the motor vehicle repair industry have been killed in the last five years – 13 of which were caused by work under a poorly supported vehicle.

As Britain’s workplace regulator, HSE is officially notified of work-related fatal and certain non-fatal accidents across England, Scotland and Wales. Alongside the 13 deaths, there are many more non-fatal injuries and near misses following work under poorly supported vehicles.

HSE’s advice to the trade:

Never work beneath a vehicle that is only supported on jacks:

  • Use axle stands that are in good condition and inspected every year
  • Use stands on firm, level ground and securely located under a strong point on the vehicle
  • Securely chock wheels remaining on the ground
  • Do not exceed the rated capacity of the stand

Never work beneath a cab or tipping trailer unless it is propped:

  • Always prop cabs, trailers etc that could drop under their own weight
  • The prop should be locked in position before gaining access
  • If there is no prop fitted, or if one is fitted but you are unsure it will be effective, provide your own

Never crawl beneath a vehicle fitted with air suspension unless it is properly supported:

  • Prevent movement of air suspension, either by using suitably rated props or stands to prevent the chassis lowering or by deflating the system
  • Don’t tamper with the ride height for the purpose of recovery or repair
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